Toyota HUB/Cell Cabinet Design-Build Solution

Location

MTMUS, Madison, AL – 45 Cabinets
TMMAL, Huntsville, AL– 3 Cabinets
TMMI, Princeton, NJ – 2 Cabinets
TMMWV, Buffalo, WJ– 3 Cabinets
TABC, Long Beach, CA - 1 Cabinet

Size

Various – Multiple Locations

Project Highlights

NEMA 12 Double Door IT Enclosure, Redundant “Right-Sized” AC, Units (8000 & 12000 btu), Dual Output (A/B) Rack Mounted UPS, Rack Mounted ATS, Door Kill Switches for each Door, Dual (A/B) PDU Strips, Remote Monitoring Capabilities, Pre-Assembled, Tested, & Direct Ship to Site

Services Provided

ME/Technology Design-Build Services, Cabinet Mockup and Demonstration, Bill of Materials Development and Procurement, Cabinet Component and ME Installation/Assembly, Functional Testing and Documentation, Component Remote Monitoring Configuration/Validation, As-built Modeling Documentation, Direct Shipment and Acceptance, Onsite Commissioning after Start-Up

To support the internal connectivity requirements for new and existing manufacturing plant facilities, Toyota teamed with Telios Construction Management (TCM) to design and build a self-contained technology infrastructure that manages the plant floor equipment data monitoring and storage requirements back to their local data center.

The system architecture is designed around a network of 45 pre-manufactured technology enclosure assemblies that are installed across the multiple manufacturing departments of the plant. A network backbone connects these enclosures together as well as provides connectivity back to a centralized data center.

Each enclosure is designed to meet the exposures of the plant environment. It is NEMA 12 construction with N+1 AC Units strategy, for temperature control of the internal components and dual doors for front and back of rack access. The internal rack mounted Automatic Transfer Switch (ATS) and Uninterruptible Power Supply (UPS) provide power source redundancy and match the typical A/B power configuration for critical equipment. The addition of door kill switches prevents the development of internal condensation due to either door being unintentionally left open. AC units will shut down if either door is open; however, no interruption to IT power will be experienced.

TCM had several brainstorming meetings with Toyota to understand their expectations, needs, and wants. Based on that information, TCM collaborated with the Telios Technology Team and constructed a mock-up cabinet to provide Toyota Stakeholders with a demonstration that could be reviewed and approved for fabrication. TCM put together a turnkey solution that meets Toyota’s request, and we pre-assemble, test, package, and deliver these units directly to the site for installation, based upon the construction schedule.
To support the internal connectivity requirements for new and existing manufacturing plant facilities, Toyota teamed with Telios Construction Management (TCM) to design and build a self-contained technology infrastructure that manages the plant floor equipment data monitoring and storage requirements back to their local data center.

The system architecture is designed around a network of 45 pre-manufactured technology enclosure assemblies that are installed across the multiple manufacturing departments of the plant. A network backbone connects these enclosures together as well as provides connectivity back to a centralized data center.

Each enclosure is designed to meet the exposures of the plant environment. It is NEMA 12 construction with N+1 AC Units strategy, for temperature control of the internal components and dual doors for front and back of rack access. The internal rack mounted Automatic Transfer Switch (ATS) and Uninterruptible Power Supply (UPS) provide power source redundancy and match the typical A/B power configuration for critical equipment. The addition of door kill switches prevents the development of internal condensation due to either door being unintentionally left open. AC units will shut down if either door is open; however, no interruption to IT power will be experienced.

TCM had several brainstorming meetings with Toyota to understand their expectations, needs, and wants. Based on that information, TCM collaborated with the Telios Technology Team and constructed a mock-up cabinet to provide Toyota Stakeholders with a demonstration that could be reviewed and approved for fabrication. TCM put together a turnkey solution that meets Toyota’s request, and we pre-assemble, test, package, and deliver these units directly to the site for installation, based upon the construction schedule.
Telios Construction offers custom-built data and communication cabinets, which maximize connectivity and minimize technology storage requirements.